Micro Film Line
Our film roller is a versatile and precise solution designed to calibrate flat, dry extrudates into uniform films, as well as process round extrudates into films with a defined thickness. This system ensures that the resulting film meets specific dimensional requirements, making it ideal for a variety of industries, including pharmaceuticals, food processing, and materials research. After the extrusion process, the product is efficiently wound onto a spool, making it ready for further processing or packaging.
The film roller is equipped with an adjustable and temperature-controlled pair of rolls that provide consistent pressure and heat to calibrate the extrudates accurately. This feature ensures that the film's thickness is uniform across its entire length, preventing inconsistencies that could affect subsequent processing steps. Additionally, the system includes an adjustable pair of tension rolls, which help maintain the correct tension throughout the process, preventing film slack or overstretching. This precise control over the tension ensures the quality of the final product.
The rewinder or spool collects the finished film in a compact and organized manner. The tensile force of both the draw rollers and the rewinder spool is adjustable, allowing for fine-tuning to accommodate different material properties and ensure the film is rolled with the correct tension. The magnetic coupling ensures smooth, consistent operation of the rollers and rewinder, preventing mechanical stress or damage during the process.
The film roller is operated by an integrated frequency converter, which allows for easy and precise control of the speed and performance of the entire system. This ensures optimal processing conditions for different types of extrudates. For further automation and integration into larger production systems, the device can be optionally connected to a higher-level system via an interface. This feature makes it adaptable to various workflows and enhances its usability in complex production environments.
In summary, our film roller offers advanced control and flexibility in processing extrudates into high-quality films. With its adjustable temperature, tension control, and integration capabilities, it provides a reliable and efficient solution for a variety of extrusion and film production applications. Whether for small-scale production or integration into a larger system, this device guarantees consistent results and high-quality output, making it an essential tool for industries requiring precise film calibration and handling.