Special production: Production line for the manufacture of ceramic injection molded feedstocks.
The Zurich University of Applied Sciences (ZHAW) initially sought a shear roll for ceramic injection molding (CIM) feedstocks but discovered Xceptional Instruments’ twin-screw extruder through a recommendation. Trials with the ZE 18 extruder demonstrated superior mixing, homogenization, and efficiency. Impressed by its performance, ZHAW opted for the complete extrusion system, benefiting from automated material feeding, continuous processing, and easier maintenance. Dr. René Wick-Joliat highlighted its versatility for research and development. The customized production line, developed by Xceptional Instruments, was successfully installed, streamlining CIM feedstock production and simplifying laboratory workflows.
Unique Manufacturing: Extrusion within an ATEX Setting
The Fraunhofer Institute for Chemical Technology ICT required an ATEX-certified extruder for incorporating particulate fillers into a polymer matrix under explosive conditions. To meet ATEX Zone II 2G Ex h IIB T4 Gb certification, we designed a ZE 12 HMI co-rotating twin-screw extruder with a 12 mm screw diameter, liquid temperature control, and advanced monitoring sensors. Paired with a ZD 9 FB flat-bottom feeder, it ensures precise gravimetric feeding. Controlled via an Ethernet-connected PC in a separate room, this system guarantees safety and efficiency. Our Seon AG facility specializes in customized solutions for complex manufacturing challenges.
Highly Flexible and Accurate Production of Pharmaceutical Solid Dosages
Our modular multi-dosing system ensures precise dosing of active pharmaceutical ingredients (APIs) and excipients, offering flexibility for both small-scale trials and large-scale production. With up to eight configurable dosing units, it handles diverse powder flow properties, ensuring accuracy and consistency. The system supports various processes, including mixing, granulation, and compression, with throughput capacities from 0.005 kg/h to 1,000 kg/h. Featuring gravimetric loss-in-weight feeding and pharmaceutical-grade construction, it allows easy cleaning and integration into different environments. Customers can conduct trials at our in-house test lab to optimize formulations, making it an essential tool for pharmaceutical solid dosage production.